Factory smart power-distribution solution for safety and cost efficiency

Solution overview

The factory smart power distribution monitoring and management solution is mainly applied to power distribution network monitoring in production workshops, warehouses and office areas. It gathers data from devices such as smart MCCBs, smart circuit breakers, energy meters, residual-current modules, temperature sensors, wireless temperature monitoring and cameras to deliver circuit status, alarms, energy consumption and temperature-rise monitoring, helping users improve the transparency of power distribution management.

Data application layer

This layer provides end users with status monitoring, alarm handling, and energy-use analysis through the Touming IoT Platform, client applications, mobile inspection tools, and a workshop operations dashboard.

Data transmission layer

This layer provides reliable data transmission and protocol conversion. It comprises network switches, a communication management unit, and 4G/RS485 gateways that connect the main distribution cabinet, workshop distribution boards, and distributed equipment circuits.

Data acquisition layer

This layer comprises field devices such as smart moulded-case circuit breakers in the main distribution cabinet, smart circuit breakers in workshop distribution boards, energy meters, residual-current modules, temperature sensors, wireless temperature-monitoring devices, and cameras. It forms the data foundation of the complete power-distribution monitoring solution.

System features

System interfaces

Case image: factory distribution-board retrofit on site

On-site distribution-board retrofit

Preserves a record of the site distribution board as modified, making the actual connection boundary easy to judge.

Electrical safety management video wall interface

Electrical safety management video wall

Displays real-time power, device online status, alarm statistics, zone distribution and energy-use trends in one place.

Circuit breaker energy consumption statistics interface

Circuit breaker energy consumption statistics

Circuit-breaker energy-consumption trends and same-period comparisons can be viewed by user, group and device.

Electrical safety platform operations overview screen

Platform operation overview

Summarizes gateways, circuit breakers, alarms, energy use and user operating status.

Application scenarios

Covers typical factory power spaces such as automated production, high-load processes, main plant distribution, power and utility auxiliary systems, warehouse loading and unloading, and office and amenity facilities.

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Automated production-line and workstation power-distribution monitoring scenario

Automated production line power distribution monitoring

Factory high-load process equipment early warning scenario

Early warning for high-load process equipment

Safety monitoring of the plant's main distribution room

Safety monitoring of the plant's main distribution room

Energy monitoring for compressor stations and circulating-water pump rooms

Energy monitoring for compressor stations and pump rooms

Automated warehousing equipment and lighting power management

Automated warehouse power management

Energy consumption management in factory offices and employee living areas

Energy consumption management in office and living areas